2.0 / 2.3 Liter Suzuki Engine Conversion Kit
2.0 / 2.3 Liter Suzuki Engine Conversion Kit

2.0 / 2.3 Liter Suzuki Engine Conversion Kit

Regular price
$1,495.00
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$1,495.00
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Trail Tough  COMPLETE installation kit for performing a Samurai engine conversion using a 1999 to 2001 Vitara or Tracker 2.0 engine or a 2.3 Suzuki Aerio SX engine. Kit includes a custom flywheel, pilot bushing, custom full-circle motor mounts, engine adapter kit, high pressure fuel pump, custom radiator, high HP pusher fan, modification of your donor harness completely color-coded labeled and ready for install as well as modification of your speedometer and / or tach.  We are the original creators of this engine conversion and have been doing wiring harness and engine conversions since 1991. We can customize your harness to accommodate standard shift or automatic transmissions, buggy applications, Canadian applications, etc.  Refer to the technical bulletin on this conversion for a complete list of the peripherals that will also be necessary for your 2.0 or 2.3 engine conversion. from Trail Tough 
Do-It-Yourself Installation Kit

DONOR PARTS LIST 2.0 / 2.3 ENGINE CONVERSION

This conversion is  OBDII engine management and will not be smog legal in enhanced smog areas due to unavoidable check engine light or codes when installed in a Samurai. However, the actual emissions and running condition are no different than what would be in the Vitara or Tracker.

To perform a 2.0 or 2.3 liter Suzuki engine conversion into a Suzuki Samurai we offer the following do it yourself installation package – Item #TWO-200 which includes:

Custom flywheel, pilot bushing, custom full-circle motor mounts, engine adaptor plate and hardware, high pressure fuel pump, custom 3-core radiator, high HP pusher fan, and modification of your donor harness completely color-coded labeled and ready install a well as VSS modification of your speedometer. You will need to send us the complete under dash wiring harness from the donor vehicle from the ECM out to the headlights as well as the engine harness as well as your Samurai speedometer cluster for modification. The Samurai wiring harness stays in tact.
From the Donor Vehicle for both the 2.0 and the 2.3 you will also need:
  • Engine Complete –  (1999 to 2001 Vitara or Tracker 2.0 engine or Suzuki Aerio SX engine)
  • Alternator
  • Starter – there are 2 types – one wont work so you may need a 1.6 starter ( the one with mounting holes on the center line of the armature will work)
  • Power steering pump and high pressure hose to rack
  • Air cleaner assembly
  • Throttle Cable
  • Exhaust manifold with 3 bolt flange (tube type only) and first 02 sensor
  • Pre-cat for 3 bolt flange
  • ECM/PCM
  • Underdash and engine harnesses complete
  • 2nd 02 sensor from cat
  • One of the metal fuel return lines from the frame rail to replace the one that is too small on the Samurai.
For the 2.3 engine conversion only, you will also need these additional parts from a 2.0 Vitara or Tracker:
  • Oil pan
  • Pick up tube
  • Tube type exhaust manifold
  • Pre cat for 3 bolt flange
  • Water outlet cap and pipe
  • Water bipass pipe
  • Throttle cable
  • High pressure P/S hose
  • And you will also need 1.6 Suzuki Sidekick or Geo Tracker Starter